Product Details
Place of Origin: Changzhou,Jiangsu,China
Brand Name: ODM/OEM
Model Number: CUSTOM
Payment & Shipping Terms
Minimum Order Quantity: 5PCS
Price: To Be Negotiated
Packaging Details: Single Plastic Tube
Delivery Time: 7-15Days
Payment Terms: T/T,Paypal,Alipay
Supply Ability: 100000000000PCS
Workpiece: |
Carbon Steels Alloy Steels |
Number Of Flutes: |
2/4 |
Cutting Edge Type: |
Customized Type |
Material: |
Carbide |
Customized Support: |
OEM, ODM |
Overall Length: |
Customized |
Packaging: |
One Plastic Pipe Pack One Piece, 10 Pieces Per Group |
Workpiece: |
Carbon Steels Alloy Steels |
Number Of Flutes: |
2/4 |
Cutting Edge Type: |
Customized Type |
Material: |
Carbide |
Customized Support: |
OEM, ODM |
Overall Length: |
Customized |
Packaging: |
One Plastic Pipe Pack One Piece, 10 Pieces Per Group |
Custom Carbide Tools and Computer Numerical Control Machining
Carbide custom tools are frequently used in CNC (Computer Numerical Control) machining for cutting and forming various materials such as metals, plastics, and timbers. This type of tool is made up of a mix of tungsten carbide and cobalt, making it highly tough and resistant to high temperatures and pressures.
The custom carbide tools are especially designed based on the material being cut, the shape and size of the part being machined, and the required surface finish and speed. This allows for a more effective machining process with enhanced accuracy.
Designing custom carbide tools requires advanced CAD (Computer-Aided Design) software to develop 3D models of the tool and test it under varying machining scenarios. After designing the tool, CNC grinding machines are used to construct the tool with exceptional precision and complexity.
Considering the benefits these custom carbide tools offer in terms of enhanced tool life, improved performance, and reduced downtime, they are commonly used in CNC machining for an extensive range of industries. Examples include aerospace, automotive, medical, and consumer electronics.
Custom carbide tools are generally more expensive than standard tools due to the additional design and manufacturing processes involved in their production. The cost of a custom carbide tool will depend on the complexity of the design, the size of the tool, the quantity being produced, and other factors.
In some cases, the higher cost of a custom carbide tool may be offset by the increased efficiency and productivity that it provides. For example, a custom tool designed to machine a specific part may be able to do so more quickly and accurately than a standard tool, reducing overall production time and costs.
However, it is important to carefully evaluate the cost-benefit of using custom carbide tools for a particular machining application. In some cases, a standard tool may be sufficient and more cost-effective, especially for simpler machining operations or low-volume production runs.
Ultimately, the decision to use custom carbide tools should be based on a careful analysis of the specific machining requirements, production goals, and overall costs and benefits.
The technical parameters of carbide custom tools will vary depending on the specific application and the design of the tool. Nevertheless, a few of the key technical parameters to be taken into account when designing custom carbide tools are material composition, tool geometry, coatings, tool holder compatibility, cutting parameters, and surface finish requirements.
The material composition typically involves a combination of tungsten carbide and cobalt, which can be adjusted to optimize the performance of the tool for its application. The geometry of the tool refers to its shape, size, and angle which can be customized to the requirements of the machined part. Coatings such as titanium nitride, titanium carbonitride, and diamond-like carbon can be used to improve wear resistance and reduce friction.
It is also essential to ensure the compatibility between the tool and the tool holder being used in the CNC machine. Additionally, the selection of necessary cutting parameters such as cutting speed, feed rate, and depth of cut will be vital to ensure a high-quality machined surface. Moreover, the surface finish requirements of the machined part will be a significant factor to tailor the tool to.
By taking these factors into account when designing custom carbide tools, it will give superior performance and longer tool life compared to standard tools.
Custom carbide tools are often more cost-effective than standard tools for a variety of machining applications. When a large number of parts need to be machined, custom carbide tools can optimize the machining process for maximum efficiency and productivity, reducing the overall cost per part and justifying the higher initial cost of the tool. Additionally, for complex parts, custom carbide tools can be designed to match the contours of the part, minimizing the risk of errors or defects.
These tools also provide an advantage for difficult-to-machine materials such as high-strength alloys or hardened steels, where custom carbide tools can be designed with specialized geometries and coatings to improve cutting performance and extend tool life. For applications requiring tight tolerances or precise surface finishes, custom carbide tools can also be designed to meet these requirements and reduce the need for secondary operations.
Overall, if all the machining requirements, production goals, and costs and benefits are taken into consideration, custom carbide tools can provide a variety of advantages, including improved performance, longer tool life, and reduced downtime, leading to cost savings over the long term.
We offer custom end mills with Brand Name: ODM/OEM, Model Number: CUSTOM, Place of Origin: Changzhou, Jiangsu, China, Minimum Order Quantity: 5PCS, Price: To be negotiated, Packaging Details: Single Plastic Tube, Delivery Time: 7-15Days, Payment Terms: T/T, Paypal, Alipay, Supply Ability: 100000000000PCS, Packaging: One Plastic Pipe Pack One Piece, 10 Pieces Per Group, Cutting Edge Angle: 35/38/45/55, Number of Flutes: 2/4, Cutting Edge Type: Customized Type, Shank Diameter: Customized.
Specifically, we can offer T slot end mill, customized cutter, and CNC cutting tools with all the features mentioned above. Our custom end mills are designed to meet your exact needs and provide high-quality precision solutions.
At XYZ Technologies, we provide technical support and services for Custom End Mills to cover the entire product life-cycle. Our experts are well-trained and have the experience and skills to provide you with the highest quality of service. We offer:
We are committed to providing you with the best technical support and services for Custom End Mills. If you have any questions or need any assistance, please do not hesitate to contact us.
Custom End Mills products are securely and safely packaged, so that they arrive in perfect condition. Each package is carefully wrapped and encased in a corrugated cardboard box, so that the product is protected from any external damage or wear and tear. The box is then sealed with tape and is labeled with all relevant information, such as the product name, the order number, and the shipping address. Finally, the box is placed in a larger shipping box and securely sealed to ensure safe delivery.
