Carbide End Mill Non-Standard Customized CNC Tools For Metalworking Woodworking

Product Description:

Carbide tools have proven to be invaluable for woodworking applications, offering greater durability and a longer-lasting cutting edge than traditional high-speed steel (HSS) tools. Some of the most commonly used carbide tools in woodworking include:

• Carbide-tipped saw blades
• Router bits
• Turning tools
• Planer and jointer blades

Carbide-tipped saw blades are particularly useful due to their ability to cut through dense hardwoods and multiple materials with clean, smooth edges. Router bits are available in a variety of shapes for producing decorative finishes and grooves in wood, while turning tools have a replaceable carbide insert so the cutting edge can be replaced when it gets dull. Planer and jointer blades also remain sharper for longer periods of time than HSS blades, making them ideal for high-speed cutting and abrasive applications.

In conclusion, due to their superior durability and longer lifespan, carbide tools are an attractive option for many woodworking tasks. By selecting the right tool for the job, woodworkers can increase the quality of their work, while also reducing their need for frequent sharpening or replacement.

Features:

When it comes to cutting intricate designs in wood, carbide router bits with a small diameter and specialty shapes are the tools of choice. Their smaller diameter makes them perfect for delicate detail work, while the carbide material provides a long-lasting tool life and durability.

For instance, if a decorative edge profile is needed, a carbide router bit with a small radius or bead shape will do. To make a precise groove or dado, a straight flute carbide router bit with a narrow diameter is the best option. And to make a plunge cut, a carbide spiral plunge router bit with a small diameter and a sharp point should be used.

Keep in mind that the depth of cut and feed rate must be considered when using carbide router bits to make intricate designs in wood. This is so that chip-out is avoided and a clean, precise cut can be achieved. A shallow depth of cut and a slower feed rate should be used to maintain the intensity of the cut and extend the life of the tool.

The right carbide tool for cutting intricate designs in wood depends on the design and desired outcome. By selecting the tool and adjusting the cutting parameters accordingly, woodworkers can make the most of their tools and create high-quality results.

Technical Parameters:

The technical data of carbide tools for woodworking can vary depending on the type of tool and the application requirements. Here is a look at some of the important technical data points to consider for common woodworking tools:

Saw blades: The tooth count of carbide saw blades used in woodworking ranges usually from 60 to 100 teeth, with a negative hook angle which minimises kickback and produces a smooth cut. The kerf (width of the cut) can range from 1/8" to 3/16", depending on the size of the blade.

Router bits: The diameter of router bits for woodworking can vary from 1/8" to 1", while the shank size depends on the router. Also, the geometry of the cutting edge can vary from straight, spiral to profile shapes.

Turning tools: Woodturning tools usually feature a square or diamond-shaped carbide insert, with thicknesses varying from 1/8" to 1/2". Meaning that when the tool becomes dull, the insert can be rotated to a fresh edge.

Planer and jointer blades: These blade usually have a thickness of 1/8" to 1/4" and a width of 1" to 2", and the number of blades per cutterhead depends on the size of the machine and the materials being cut.

Besides geometry, other factors such as material composition, coating, cutting parameters like feed rate and surface finish must also be considered when selecting a carbide tool for woodworking. When these parameters are chosen correctly, woodworkers can achieve a great finish and make the most from their tools.

Applications:

When it comes to choosing carbide tools for woodworking, there are several coating options available, each with its own benefits. Here are the most popular ones:

Titanium Nitride (TiN): This is the most common coating used for cutting wood. TiN is a ceramic coating that provides a hard, wear-resistant surface. This helps extend the tool life and decreases friction, which can prevent burning and give a higher-quality cut.

Titanium Carbonitride (TiCN): This coating is similar to TiN but has greater wear resistance and is better for abrasive materials, such as particleboard or MDF. It generates less heat and friction, which also yields a higher-quality cut.

Diamond-Like Carbon (DLC): This is a high-performance coating that has excellent wear resistance and low friction. It is perfect for materials that generate a high amount of heat, for example, hardwoods or laminates.

Zirconium Nitride (ZrN): Another coating option for working with materials that generate high heat are tools with ZrN coating. This provides a hard, wear-resistant surface and produces less friction, thereby resulting in a better-quality cut.

The type of coating required depends on the specific application and the material being cut. Therefore, selecting the right one is important to get the desired results, and this will help improve the performance and lifespan of the tools.

Customization:

Support and Services:

Carbide End Mill Technical Support and Service includes:

• 24/7 online technical support
• Phone and email support
• On-site training
• On-site maintenance and repair
• Installation and commissioning
• Spare parts supply

Packing and Shipping:

Carbide End Mill Packaging and Shipping:

The carbide end mill is carefully packaged in a cardboard box with bubble wrap to ensure the product does not get damaged during transportation. The box is then sealed and labeled with the product details. The package is then shipped out via a reliable courier service.