Cutting-edge Technology D1-20mm Milling Cutter with Varies Cutting Edge Geometry

Product Description:

Features:

Tungsten steel end mills, also known as tungsten carbide end mills, offer several advantages compared to other types of end mills, such as those made from high-speed steel (HSS). Here are some of the key advantages:

Tungsten carbide is an extremely hard and wear-resistant material. Tungsten steel end mills exhibit much higher hardness than HSS end mills, allowing them to maintain their cutting edge for longer periods. This results in extended tool life and reduced tool change frequency, improving productivity and reducing downtime.

Tungsten carbide has excellent heat resistance, enabling tungsten steel end mills to withstand high cutting temperatures. This is particularly important in high-speed machining operations where excessive heat can lead to tool failure. The heat resistance of tungsten steel end mills contributes to their durability and performance in challenging machining applications.

Due to their hardness and heat resistance, tungsten steel end mills can be operated at higher cutting speeds compared to HSS end mills. This allows for faster material removal rates and increased machining efficiency. The ability to achieve higher cutting speeds can significantly reduce machining time, resulting in improved productivity.

Tungsten steel end mills are versatile tools that can be used for a wide range of materials and machining applications. They can effectively cut various materials, including metals (steel, stainless steel, aluminum, etc.), plastics, composites, and even hardened materials. This versatility makes tungsten steel end mills suitable for different industries and machining requirements.

Tungsten steel end mills can produce excellent surface finishes on workpieces. The sharp cutting edges and precise geometries of these end mills result in smooth and accurate cuts, minimizing the need for additional finishing operations. This is particularly important in industries where high-quality surface finishes are required, such as aerospace and mold making.

Tungsten steel end mills are known for their stability and rigidity during machining. The rigid construction and high torsional strength of these end mills help to minimize vibration and chatter, ensuring better dimensional accuracy and surface finish. This is especially advantageous when machining complex or intricate geometries.

While tungsten steel end mills offer numerous advantages, it's important to note that they are relatively more brittle than HSS end mills. They should be used with proper cutting parameters and techniques to prevent chipping or breakage. Additionally, tungsten steel end mills are typically more expensive than HSS end mills, but their longer tool life and improved performance often justify the investment in many machining applications.

Technical Parameters:

When using tungsten steel end mills, it's important to consider the appropriate cutting parameters and techniques to achieve optimal results and maximize tool life. Here are some common cutting parameters and techniques to consider:

Cutting Speed: The cutting speed is the surface speed of the cutting tool and is typically measured in meters per minute (m/min) or surface feet per minute (sfm). For tungsten steel end mills, higher cutting speeds can be employed compared to HSS end mills due to their superior heat resistance. However, the cutting speed should be within the recommended range for the specific material being machined to avoid excessive heat generation and potential tool wear.

Feed Rate: The feed rate is the distance the cutting tool advances into the workpiece per revolution and is usually measured in millimeters per tooth (mm/tooth) or inches per tooth (ipt). The feed rate should be chosen based on the material being machined, the tool diameter, and the desired cutting forces. A proper feed rate helps maintain chip control, reduces tool wear, and prevents excessive tool deflection.

Depth of Cut: The depth of cut refers to the axial depth of the tool's engagement with the workpiece. It is important to choose an appropriate depth of cut that balances material removal rate and tool life. A shallow depth of cut can reduce cutting forces and heat generation, while a deeper cut can increase productivity but may lead to higher cutting forces and tool wear. It's essential to consider the specific material and the capabilities of the machine tool when determining the depth of cut.

Coolant/Lubrication: Using a suitable coolant or lubrication is crucial when machining with tungsten steel end mills. Coolant helps dissipate heat generated during cutting, prolongs tool life, and improves surface finish. It also aids in chip evacuation and reduces the risk of built-up edge formation.

Tool Path and Machining Strategy: The tool path and machining strategy can have a significant impact on the performance and tool life of tungsten steel end mills. Using appropriate tool paths, such as climb milling or conventional milling, can help minimize tool deflection and vibration. Employing adaptive machining strategies or trochoidal milling can optimize tool engagement and chip evacuation, enhancing efficiency and reducing wear.

Tool Holder and Machine Rigidity: The rigidity and stability of the tool holder and machine tool are vital for achieving optimal performance with tungsten steel end mills. A rigid setup helps minimize vibration, tool deflection, and chatter, leading to better surface finish and dimensional accuracy. It's essential to ensure proper tool holder selection, secure clamping, and adequate machine rigidity when using tungsten steel end mills.

It is important to note that the cutting parameters and techniques can vary depending on the specific material being machined, the machine tool capabilities, and the desired machining objectives. Manufacturers' recommendations, cutting data charts, and consulting with tooling experts can provide valuable guidance for selecting appropriate cutting parameters and techniques for specific applications.

Applications:

Customization:

Our Carbide End Mill is the perfect choice for your milling needs. Featuring a high-performance cutting edge geometry and a helix angle of 35/38/40/45, our end mill can provide excellent cutting performance in various cutting directions. With a cutting diameter ranging from D1-20mm, it is the ideal tool for a wide range of milling applications.

Our end mills are made from high quality carbide and come in a variety of shapes to meet your specific needs. All of our products go through stringent quality control to ensure you get the best performance and value for your money.

Our Carbide End Mill is made by OEM/ODM and has been certified to meet the ISO9001 standards. We have a minimum order quantity of 5PCS and our prices are negotiable. Delivery time is 7-15days and we accept T/T as payment. We can supply up to 100000000000PCS.

Support and Services:

At XYZ, we offer comprehensive technical support and service for our Carbide End Mill products. Our knowledgeable technical staff can provide helpful advice and guidance to ensure that your Carbide End Mill is used to its fullest potential. We can provide assistance with:

• Troubleshooting Carbide End Mill problems
• Repair and maintenance of Carbide End Mill
• Optimizing Carbide End Mill performance
• Runtime and durability analysis of Carbide End Mill
• Installation and integration of Carbide End Mill into other systems

We are committed to providing the highest level of customer service and technical support. If you have any questions or need assistance with your Carbide End Mill, please contact us and our team will be more than happy to help.

Packing and Shipping:

Carbide End Mill is packaged and shipped using the following method:

• All products are packaged in sturdy cardboard boxes or envelopes.
• Products are shipped using USPS, UPS, or FedEx, depending on the customer’s preference.
• Tracking numbers are provided to all customers upon shipping.

FAQ:

• Q: What is a Carbide End Mill?
  A: Carbide End Mill is a type of milling cutter made from carbide, a type of hard metal, used for cutting and shaping a wide range of materials.
• Q: What is the Brand Name of Carbide End Mill?
  A: The Brand Name is OEM/ODM.
• Q: What’s the Model Number?
  A: The Model Number is CNC Tools.
• Q: What’s the Place of Origin?
  A: The Place of Origin is Changzhou,Jiangsu,China.
• Q: What's the Certification?
  A: The Certification is ISO9001.
• Q: How many Minimum Order Quantity?
  A: The Minimum Order Quantity is 5PCS.
• Q: What's the Price?
  A: The Price is To be negotiated.
• Q: What's the Packaging Details?
  A: The Packaging Details is Single item.
• Q: What's the Delivery Time?
  A: The Delivery Time is 7-15days.
• Q: What's the Payment Terms?
  A: The Payment Terms is T/T.
• Q: What's the Supply Ability?
  A: The Supply Ability is 100000000000PCS.