Tin-Coated Cutting Tools D1-20mm for Industrial Applications

Product Description:

Tungsten steel end mills are commonly used in machining operations to remove material from a workpiece, and provide various advantages compared to traditional high-speed steel (HSS) end mills. The end mill consists of a cylindrical shank with cutting flutes along its length and a cutting edge at the bottom. It is capable of cutting various materials, including metals, plastics, and composites, with a hardness that allows for faster cutting speeds and longer tool life. Moreover, it is more resistant to heat and wear, reducing the likelihood of tool failure and the need for frequent tool changes.

Tungsten steel end mills come in different types, such as square end mills, ball nose end mills, and corner radius end mills, among others. Each type has different geometries to facilitate different machining tasks and surface finishes. Factors like the material being machined, the cutting speed, and the desired surface finish should be taken into account when choosing a tungsten steel end mill. Furthermore, proper tool selection and machining parameters can help optimize results and maximize tool life.

It's worth noting that while tungsten steel end mills offer great performance for many machining applications, they can be brittle and prone to chipping if used improperly. Thus, it is essential to properly select a cutting fluid or lubrication to dissipate heat and extend tool life, and to follow recommended cutting guidelines.

Features:

Tungsten steel end mills, also known as tungsten carbide end mills, offer several advantages compared to other types of end mills made from high-speed steel (HSS). Here are some of the key advantages:

Tungsten carbide is an extremely hard and wear-resistant material. Tungsten steel end mills exhibit much higher hardness than HSS end mills, allowing them to maintain their cutting edge for longer periods. This results in extended tool life and reduced tool change frequency, improving productivity and reducing downtime.

Tungsten carbide has excellent heat resistance, enabling tungsten steel end mills to withstand high cutting temperatures. This is particularly important in high-speed machining operations where excessive heat can lead to tool failure. The heat resistance of tungsten steel end mills contributes to their durability and performance in challenging machining applications.

Due to their hardness and heat resistance, tungsten steel end mills can be operated at higher cutting speeds compared to HSS end mills. This allows for faster material removal rates and increased machining efficiency. The ability to achieve higher cutting speeds can significantly reduce machining time, resulting in improved productivity.

Tungsten steel end mills are versatile tools that can be used for a wide range of materials and machining applications. They can effectively cut various materials, including metals (steel, stainless steel, aluminum, etc.), plastics, composites, and even hardened materials. This versatility makes tungsten steel end mills suitable for different industries and machining requirements.

Tungsten steel end mills can produce excellent surface finishes on workpieces. The sharp cutting edges and precise geometries of these end mills result in smooth and accurate cuts, minimizing the need for additional finishing operations. This is particularly important in industries where high-quality surface finishes are required, such as aerospace and mold making.

Tungsten steel end mills are known for their stability and rigidity during machining. The rigid construction and high torsional strength of these end mills help to minimize vibration and chatter, ensuring better dimensional accuracy and surface finish. This is especially advantageous when machining complex or intricate geometries.

While tungsten steel end mills offer numerous advantages, it's important to note that they are relatively more brittle than HSS end mills. They should be used with proper cutting parameters and techniques to prevent chipping or breakage. Additionally, tungsten steel end mills are typically more expensive than HSS end mills, but their longer tool life and improved performance often justify the investment in many machining applications.

Technical Parameters:

When using tungsten steel end mills, it's important to consider the appropriate cutting parameters and techniques to achieve optimal results and maximize tool life. Here are some common cutting parameters and techniques to consider:

Cutting Speed: The cutting speed is the surface speed of the cutting tool and is typically measured in meters per minute (m/min) or surface feet per minute (sfm). For tungsten steel end mills, higher cutting speeds can be employed compared to HSS end mills due to their superior heat resistance. However, the cutting speed should be within the recommended range for the specific material being machined to avoid excessive heat generation and potential tool wear.

Feed Rate: The feed rate is the distance the cutting tool advances into the workpiece per revolution and is usually measured in millimeters per tooth (mm/tooth) or inches per tooth (ipt). The feed rate should be chosen based on the material being machined, the tool diameter, and the desired cutting forces. A proper feed rate helps maintain chip control, reduces tool wear, and prevents excessive tool deflection.

Depth of Cut: The depth of cut refers to the axial depth of the tool's engagement with the workpiece. It is important to choose an appropriate depth of cut that balances material removal rate and tool life. A shallow depth of cut can reduce cutting forces and heat generation, while a deeper cut can increase productivity but may lead to higher cutting forces and tool wear. It's essential to consider the specific material and the capabilities of the machine tool when determining the depth of cut.

Coolant/Lubrication: Using a suitable coolant or lubrication is crucial when machining with tungsten steel end mills. Coolant helps dissipate heat generated during cutting, prolongs tool life, and improves surface finish. It also aids in chip evacuation and reduces the risk of built-up edge formation. Depending on the machining operation and material being machined, different types of coolants or lubricants, such as water-soluble oils or cutting fluids, may be used.

Tool Path and Machining Strategy: The tool path and machining strategy can have a significant impact on the performance and tool life of tungsten steel end mills. Using appropriate tool paths, such as climb milling or conventional milling, can help minimize tool deflection and vibration. Employing adaptive machining strategies or trochoidal milling can optimize tool engagement and chip evacuation, enhancing efficiency and reducing wear.

Tool Holder and Machine Rigidity: The rigidity and stability of the tool holder and machine tool are vital for achieving optimal performance with tungsten steel end mills. A rigid setup helps minimize vibration, tool deflection, and chatter, leading to better surface finish and dimensional accuracy. It's essential to ensure proper tool holder selection, secure clamping, and adequate machine rigidity when using tungsten steel end mills.

It is important to note that the cutting parameters and techniques can vary depending on the specific material being machined, the machine tool capabilities, and the desired machining objectives. Manufacturers' recommendations, cutting data charts, and consulting with tooling experts can provide valuable guidance for selecting appropriate cutting parameters and techniques for specific applications.

Applications:

Customization:

Support and Services:

Our Carbide End Mill products come with full technical support and service. We provide a comprehensive range of services and resources to help you get the most out of your products. Our team of experts can provide product advice, troubleshoot any issues you may have, and help you find the right solution for your application. We also offer online tutorials, video guides, and other resources to help you understand how to use our products safely and effectively. In addition, our team is available 24/7 to answer any questions you may have.

Packing and Shipping:

Carbide End Mill Packaging and Shipping:

We use multi-layered cardboard boxes to properly package the Carbide End Mill before shipping. The box is sealed with durable tape to ensure the product is secure during transport. We also include an extra layer of plastic wrap to protect the product against moisture and dust. The Carbide End Mill is then shipped to the customer using a reliable shipping partner.

FAQ:

Q: What is Carbide End Mill?

A: Carbide End Mill is a kind of cutting tools used for CNC machining. It is mainly made of tungsten carbide.

Q: What is the Brand Name of Carbide End Mill?

A: OEM/ODM.

Q: What is the Model Number of Carbide End Mill?

A: CNC Tools.

Q: Where is Carbide End Mill made of?

A: Carbide End Mill is made of tungsten carbide.

Q: What is the Certification of Carbide End Mill?

A: Carbide End Mill is certified with ISO9001.

Q: What is the Minimum Order Quantity for Carbide End Mill?

A: The minimum order quantity for Carbide End Mill is 5PCS.