High Helix Angle Roughing End Mill For Steel - 30° Helix Angle Corner Radius 3mm

Product Description:

Carbide roughing end mills are typically made from solid carbide, a hard and durable material that can tolerate high cutting speeds and temperatures.

To further enhance the tool life of these end mills, they are often coated with specialized coatings like Titanium Aluminum Nitride (TiAlN) and Titanium Carbonitride (TiCN). These coatings lessen friction, dissipate heat, and improve chip evacuation.

In addition, carbide roughing end mills feature a specific geometry that is intended for aggressive material removal. The large helix angle and coarse pitch of the cutters improve chip evacuation and help prevent clogging.

Roughing end mills usually have multiple flutes, ranging from three to more. The increased flute density allows for faster material removal. However, when selecting the number of flutes, be mindful of the machine's capabilities so that it matches the chip load per tooth.

Due to their robust design, high cutting speeds, and efficient chip evacuation, carbide roughing end mills can deliver a high metal removal rate, which ultimately reduces machining time.

Applications:

When selecting a carbide roughing end mill for die and mold making applications, there are several important factors to consider. Material compatibility, tool coating, geometry and flute count, rigidity and stability, cutting parameters, tool life and cost, and consulting with tooling experts are key considerations.

Material compatibility is essential for ensuring optimal performance and tool life. Consideration should be given to the tool's coating, geometry, and cutting parameters when machining a wide range of materials, such as steels, aluminum, copper alloys, and various exotic materials.

Tool coating is also important, with various coatings, such as TiAlN, TiCN, and TiAIN, offering different levels of hardness, heat resistance, and lubricity. Geometry and flute count are also important factors for efficient material removal and chip evacuation.

Rigidity and stability are essential for die and mold making involving complex and intricate shapes with tight tolerances. Cutting parameters, such as spindle speed, feed rate, and depth of cut, should be kept within the limits recommended by the tool manufacturer. Lastly, tool life and cost should be balanced according to the specific requirements of the die and mold making process.

For additional advice, it is recommended to consult with tooling experts who have expertise in die and mold making. They can provide valuable insights and recommendations about specific tools and materials.

Customization:

Supal Indexable Carbide Insert Roughing End Mills, with Brand Name Supal, Model Number Roughing End Mill, are made in Changzhou, Jiangsu, China, and certified by ISO9001. The Minimum Order Quantity is 5PCS, the price is To be negotiated, and the packaging is 1PC/TUBE. Delivery Time is 7-15DAYS and payment terms is T/T. The supply ability is 1000000000PCS/MONTH. The Helix Angle is 30°, the Flute Length is Long, the Shank Diameter is 12mm, the Cutting Edge Angle is 45° and the Surface Finish is Ra3.2. It is widely used for roughing end mill for wood and other End Mill Tooling.

Support and Services:

Roughing end mills provide technical support and service to help you get the most out of your machining operations. Our team of expert engineers can provide guidance and advice on how to select the most suitable tooling for your application, as well as offering assistance with machining parameters and techniques. We also offer a variety of services, including sharpening, recoating, and regrinding, to help maintain the quality and performance of your roughing end mills.

Packing and Shipping:

Roughing End Mill Packaging and Shipping:

Roughing end mill will be packaged and shipped in an appropriate box or carton, using a sturdy cardboard. The box or carton will be securely taped to prevent damage during transit. The box or carton will be labeled with the product name and all relevant shipping information.

FAQ: