Product Details
Place of Origin: China
Brand Name: SUPAL
Payment & Shipping Terms
Radius: |
0.02 |
Insert Thickness: |
3.2 |
Thread Size: |
M3 |
Size: |
1/4 |
Thread Pitch: |
0.5 |
Number Of Cutting Edges: |
4 |
Cutting Edge Angle: |
90° |
Insert Width: |
3.2 |
Radius: |
0.02 |
Insert Thickness: |
3.2 |
Thread Size: |
M3 |
Size: |
1/4 |
Thread Pitch: |
0.5 |
Number Of Cutting Edges: |
4 |
Cutting Edge Angle: |
90° |
Insert Width: |
3.2 |
Carbide inserts are an essential tool for machining and cutting. They are typically made from a combination of tungsten carbide and cobalt, creating a hard, wear-resistant surface that can withstand high temperatures and abrasive materials. Available in a variety of shapes and sizes, carbide inserts have different types of cutting edges and geometries to suit different kinds of applications.
Carbide inserts are mounted on to a tool holder and attached to a machine like a lathe, milling machine, or CNC machine. There are numerous advantages to using carbide inserts. Not only do they extend tool life, but they also deliver improved cutting performance and reduce downtime for tool changes and sharpening.
Plus, with carbide inserts, all you need to do when the edge dulls is rotate or replace the insert, rather than frequently sharpening traditional high-speed steel tools. This minimizes maintenance cost. All in all, carbide inserts offer a versatile and cost-effective solution for a variety of machining and cutting applications, providing a high level of performance and durability.
Carbide inserts are used in a wide variety of machining and cutting applications where high performance, durability, and efficiency are required. They provide a high level of performance, durability, and versatility, making them suitable for a wide range of applications. By selecting the appropriate insert for a specific application, machinists and operators can achieve high-quality results and maximize the lifespan of their tools.
One of the most common applications for carbide inserts is turning and boring. Carbide inserts can be used in lathes and turning machines for precision turning and boring operations. They are suitable for a wide range of materials, including steel, stainless steel, aluminum, and cast iron.
Carbide inserts are also commonly used in milling operations for cutting slots, pockets, and other features in workpieces. They can effectively cut steel, stainless steel, aluminum, and composite materials.
In addition, carbide inserts are often used in drilling applications for creating holes in workpieces. They can be used on steel, stainless steel, and aluminum. Furthermore, carbide inserts are used for threading applications, enabling the creation of threads in workpieces. Lastly, carbide inserts are used in grooving applications for cutting grooves or channels in workpieces.
When selecting a carbide insert for a specific application, several factors should be considered to ensure optimal performance and productivity.
The material being machined is a critical factor to consider when selecting a carbide insert. Different materials have different hardness, toughness, and other properties that can affect the selection of the insert material and geometry.
The cutting speed and feed rate are critical parameters that can affect the performance of the carbide insert. These parameters depend on the specific material being machined, the type of operation, and the machine tool being used.
The depth of cut is another critical parameter that can affect the performance of the carbide insert. This parameter depends on the material being machined, the machine tool being used, and the specific operation.
The geometry of the insert, including the shape, size, and angle of the cutting edge, is critical to achieving the desired performance and productivity. The geometry of the insert should be matched to the specific application and the material being machined.
The choice of coating can also affect the performance and productivity of the carbide insert. Different coatings provide different levels of wear resistance, toughness, and other properties that can affect the performance of the insert.
The tolerance and surface finish requirements of the workpiece are important considerations when selecting a carbide insert. Different inserts and geometries can provide different levels of accuracy and surface finish.
Overall, the selection of a carbide insert for a specific application requires consideration of several factors, including the material being machined, cutting speed and feed rate, depth of cut, insert geometry, coating, and workpiece tolerance and surface finish requirements. By selecting the appropriate carbide insert and optimizing the cutting parameters, machinists and operators can achieve high-quality results and maximize the lifespan of their tools.
There are several cost-effective carbide inserts available that provide good performance and durability for a wide range of machining applications. Examples of different options include uncoated carbide inserts, CVD-coated carbide inserts, PVD-coated carbide inserts, and carbide inserts with lower cobalt content.
Uncoated carbide inserts are an economical option that can provide good performance for a variety of machining applications. CVD-coated carbide inserts can offer good wear resistance and toughness, and they are usually less expensive than PVD coatings. PVD coatings are a premium option that offer very good wear resistance and toughness but may be more costly. Carbide inserts with lower cobalt content can be cost-effective and suitable for less intensive applications.
When selecting a carbide insert, it is important to consider the application, material, cutting speed, feed rate, and depth of cut. By selecting the right insert and optimizing the cutting parameters where applicable, operators can maximize the lifespan of the tool and achieve high-quality results.
We provide technical support and service for Carbide Insert products. Our team of trained professionals can help you get the most out of your Carbide Insert products. We offer assistance with installation, maintenance, troubleshooting, and repair of your Carbide Insert products.
Our knowledgeable staff can provide you with answers to all your questions about Carbide Insert products. We can also help you choose the right Carbide Insert product for your application. We offer online support as well as telephone and email assistance.
If you have any questions or need help with your Carbide Insert products, please don’t hesitate to contact us. We look forward to helping you get the most out of your Carbide Insert products.
