Coating Turning Carbide Insert Cutter PVD Knux160405R 160405L 160405 160405R11 Cutting Inserts For Lathe

Product Description:

A carbide insert is a replaceable cutting element that is commonly used in carbide tools for machining and cutting. Carbide inserts are typically made from a combination of tungsten carbide and cobalt, which provides a hard, wear-resistant surface that can withstand high temperatures and abrasive materials.

Carbide inserts are available in a wide variety of shapes and sizes, with different types of cutting edges and geometries depending on the specific application. The inserts are designed to be mounted onto a tool holder, which is then attached to a machine tool such as a lathe, milling machine, or CNC machine.

The benefits of using carbide inserts in machining and cutting applications include longer tool life, improved cutting performance, and reduced downtime for tool changes and sharpening. When an insert becomes dull, it can be rotated or replaced with a new insert, minimizing the need for frequent sharpening and reducing the cost of tool maintenance.

Overall, carbide inserts are a versatile and cost-effective solution for a wide range of machining and cutting applications, providing a high level of performance and durability compared to traditional high-speed steel tools.

 

Features:

Carbide inserts are used in a wide variety of machining and cutting applications where high performance, durability, and efficiency are required. Here are some common applications for carbide inserts.

Carbide inserts are commonly used in lathes and turning machines for precision turning and boring operations. They can be used on a wide range of materials, including steel, stainless steel, aluminum, and cast iron.

Carbide inserts are also commonly used in milling operations for cutting slots, pockets, and other features in workpieces. They can be used on a variety of materials, including steel, stainless steel, aluminum, and composite materials.

Carbide inserts are used in drilling applications for creating holes in workpieces. They can be used on a variety of materials, including steel, stainless steel, and aluminum.

Carbide inserts are used in threading applications for creating threads in workpieces. They can be used on a variety of materials, including steel, stainless steel, and aluminum.

Carbide inserts are used in grooving applications for cutting grooves or channels in workpieces. They can be used on a variety of materials, including steel, stainless steel, and aluminum.

Overall, carbide inserts provide a high level of performance, durability, and versatility, making them suitable for a wide range of machining and cutting applications. By selecting the appropriate insert for a specific application, machinists and operators can achieve high-quality results and maximize the lifespan of their tools.

 

Technical Parameters:

When selecting a carbide insert for a specific application, several factors should be considered to ensure optimal performance and productivity. Here are some key factors to consider:

• Material being machined
• Cutting speed and feed rate
• Depth of cut
• Insert geometry
• Coating
• Workpiece tolerance and surface finish requirements

The material being machined is a critical factor to consider when selecting a carbide insert. Different materials have different hardness, toughness, and other properties that can affect the selection of the insert material and geometry.

The cutting speed and feed rate are critical parameters that can affect the performance of the carbide insert. These parameters depend on the specific material being machined, the type of operation, and the machine tool being used.

The depth of cut is another critical parameter that can affect the performance of the carbide insert. This parameter depends on the material being machined, the machine tool being used, and the specific operation.

The geometry of the insert, including the shape, size, and angle of the cutting edge, is critical to achieving the desired performance and productivity. The geometry of the insert should be matched to the specific application and the material being machined.

The choice of coating can also affect the performance and productivity of the carbide insert. Different coatings provide different levels of wear resistance, toughness, and other properties that can affect the performance of the insert.

The tolerance and surface finish requirements of the workpiece are important considerations when selecting a carbide insert. Different inserts and geometries can provide different levels of accuracy and surface finish.

Overall, the selection of a carbide insert for a specific application requires consideration of several factors, including the material being machined, cutting speed and feed rate, depth of cut, insert geometry, coating, and workpiece tolerance and surface finish requirements. By selecting the appropriate carbide insert and optimizing the cutting parameters, machinists and operators can achieve high-quality results and maximize the lifespan of their tools.

 

Applications:

Uncoated carbide inserts
Uncoated carbide inserts are a cost-effective option that provide good performance for a variety of machining applications. Although they may not offer the same level of wear resistance as coated inserts, they can provide a good balance of performance and affordability. CVD-coated carbide inserts
Chemical vapor deposition (CVD) coatings are a cost-effective option that provide good wear resistance and toughness. These coatings are generally less expensive than PVD coatings and are suitable for machining applications across a wide range. PVD-coated carbide inserts
Physical vapor deposition (PVD) coatings are a relatively premium option that offer excellent wear resistance and toughness. They may be more expensive than other coating options, but they can provide longer tool life and improved productivity in certain applications. Lower cobalt content carbide inserts
Some carbide inserts have a lower cobalt content, which helps to reduce the cost while still providing good performance. These inserts might be suitable for less demanding applications or for operators who are on a tighter budget. Overall, there is a wide selection of cost-effective carbide insert options available that can provide good performance and durability for a range of machining applications. The right insert should be chosen based on the specific application, material being machined, and other parameters such as cutting speed, feed rate, and depth of cut. Choosing the appropriate insert and optimizing the cutting parameters will help machinists and operators obtain high-quality results and maximize the lifespan of their tools.

Customization:

 

Support and Services:

At XYZ Company, we understand that providing the best technical support and service for our customers is essential for successful use of our carbide inserts. We are committed to providing exceptional technical support and service. Our technical support team is available to answer any of your questions and provide you with the best solutions.

Our technical support team is highly experienced and knowledgeable in all aspects of carbide inserts. We are here to help you with the selection, maintenance, and troubleshooting of your carbide inserts. We offer on-site and remote technical support services, as well as free online resources to help you find the answers you need.

In addition to technical support, we also provide various services related to carbide inserts, including installation, calibration, and repair services. Our experienced and qualified technicians will make sure your carbide inserts are installed correctly and performing at their maximum potential.

No matter what type of carbide insert you need, XYZ Company is here to provide you with the best technical support and service. Contact us today and let us help you find the right solution for your carbide insert needs.