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Here are some general recommendations for corner radii based on common materials:
Aluminum: For machining aluminum, which is a relatively soft material, larger corner radii can be used without sacrificing cutting performance. Corner radii in the range of 0.030" to 0.060" (0.75mm to 1.5mm) are commonly employed.
Steel: When machining steel, which is a harder material, smaller corner radii are typically recommended. Corner radii ranging from 0.010" to 0.040" (0.25mm to 1mm) are commonly used. Smaller radii help maintain cutting edge strength and minimize tool wear.
Stainless Steel: Stainless steel is a challenging material to machine due to its hardness and high strength. For stainless steel, corner radii in the range of 0.010" to 0.030" (0.25mm to 0.75mm) are commonly employed. Smaller radii help reduce cutting forces and improve tool life.
Cast Iron: Cast iron is a relatively brittle material. For machining cast iron, larger corner radii can be used to help prevent chipping or fracturing of the material. Corner radii in the range of 0.060" to 0.125" (1.5mm to 3mm) are often recommended.
Plastics: Plastics are generally softer materials and can accommodate larger corner radii. The specific type of plastic will influence the recommended corner radius, but generally, radii in the range of 0.030" to 0.125" (0.75mm to 3mm) are commonly used.
It's important to note that these recommendations are general guidelines, and the optimal corner radius for a specific material may vary depending on factors such as the specific machining operation, desired surface finish, and machine capabilities. Always consider the specific requirements of your machining application and consult with tooling manufacturers or suppliers for more precise recommendations based on your specific needs.
Carbide corner radius end mills are highly versatile tools that can be used in many different applications. They are ideal for contour milling and are frequently employed when precision radii or fillets are required on inner or outer edges. They are also effective for slot milling, as they can remove material from a slot while leaving a curved bottom that helps reduce stress concentrations. Pocket milling also benefits from the use of carbide corner radius end mills since they can remove material from a pocket while also creating smooth edges. These end mills are also used in mold and die making, as they are effective for creating rounded corners and fillets on molds and dies. Their use in the aerospace industry is quite common, as they are able to effectively mill turbine blades, structure components, and a variety of other parts. Lastly, Carbide corner radius end mills are also utilized for general machining such as deburring, chamfering, and edge rounding to improve the quality of parts.
We provide OEM/ODM services for Corner Radius End Mill from SUPAL. Our professional production team can manufacture Corner Radius End Mill according to your design and requirements.
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Corner Radius End Mill Technical Support and Services
Our technical support and services for Corner Radius End Mill are available 24/7. We provide installation guidance, troubleshooting assistance, and ongoing maintenance and support.
We have a team of experts on hand to answer any questions you may have about the Corner Radius End Mill, from installation to maintenance and beyond. Our customer service representatives are available via email, phone, or live chat to provide you with timely and effective assistance.
Our technical team can also provide comprehensive training to ensure you get the most out of your Corner Radius End Mill. We can provide onsite training, or we can customize an online course to fit your needs.
Corner Radius End Mill Packaging and Shipping:
The corner radius end mill is packaged in a durable cardboard box to ensure that it is protected during shipping. The box is labeled with the product name, weight, and dimensions. The box is also marked with a “Fragile” sticker to alert handlers to the product’s potential vulnerability. The end mill is then sealed securely with bubble wrap or foam to protect it from shock or sudden changes in temperature.
The corner radius end mill is then shipped via a reliable courier service such as UPS, FedEx, DHL, or USPS. The tracking number is provided to the customer upon shipment so that they can track the package.
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