Product Details
Place of Origin: Changzhou,Jiangsu
Brand Name: SUPAL
Model Number: Chamfer
Payment & Shipping Terms
Minimum Order Quantity: 10PCS
Price: To be negotiated
Packaging Details: Each one with plastic pipe, 10pcs per group
Delivery Time: 7-15Days
Payment Terms: T/T , Paypal , Alipay
Supply Ability: 100000000000PCS
Cutting Edge Diameter: |
4-20mm |
Surface Finish: |
0.2-0.5μm |
Overall Length: |
50-100mm |
Cutting Width: |
0.5-2.0mm |
Coating: |
TiAlN |
Material: |
Carbide |
Product Name: |
Chamfer End Mill |
Flute Length: |
3-4 Flutes |
Cutting Edge Diameter: |
4-20mm |
Surface Finish: |
0.2-0.5μm |
Overall Length: |
50-100mm |
Cutting Width: |
0.5-2.0mm |
Coating: |
TiAlN |
Material: |
Carbide |
Product Name: |
Chamfer End Mill |
Flute Length: |
3-4 Flutes |
Chamfer End Mills are commonly used for a variety of purposes, such as deburring, edge breaking, and chamfering. They are particularly successful in creating desired chamfers in holes or slots. In terms of CNC machining, several factors must be taken into account when selecting a chamfer end mill.
The material of the workpiece plays an important role in the selection process – different materials require different types of cutting tools and coatings in order to ensure optimal performance. Depending on the radius of the chamfer, a particular diameter can be chosen to create the desired chamfer. In addition, the angle of the chamfer end mill can change the width and depth of the chamfer. The flute count of the end mill can also affect chip evacuation and surface finish. Lastly, a coating such as TiN (Titanium Nitride) or TiAlN (Titanium Aluminum Nitride) can significantly improve the tool's durability and performance.
Carbide chamfer end mills have several features that make them well-suited for machining applications. Here are some notable features of carbide chamfer end mills:
Overall, carbide chamfer end mills offer excellent hardness, wear resistance, heat resistance, and precision, making them a reliable choice for a wide range of machining applications. Their durability and performance make them well-suited for demanding materials and machining operations, improving productivity and reducing tooling costs in the long run.
When using chamfer end mills, several important cutting parameters should be considered to achieve optimal results. Here are some key parameters to keep in mind:
Feed Rate: The feed rate refers to the speed at which the cutting tool advances into the workpiece. It is typically measured in distance per revolution (inches per minute or millimeters per minute). A proper feed rate ensures efficient material removal and helps prevent tool wear. Adjust the feed rate based on the material being machined, the tool diameter, and the machine's capabilities.
Cutting Speed: The cutting speed is the relative surface speed between the cutting tool and the workpiece. It is typically measured in surface feet per minute (SFPM) or meters per minute (m/min). The cutting speed is influenced by the material being machined and the tool material. Consult cutting speed recommendations provided by the tool manufacturer or refer to machining handbooks for appropriate cutting speed ranges.
Depth of Cut: The depth of cut is the distance between the original surface of the workpiece and the final machined surface. It determines how much material is removed during each pass. It's important to consider the tool's diameter and the desired chamfer width when determining the appropriate depth of cut. Avoid excessive depths of cut that can overload the tool or machine, leading to poor surface finish or tool breakage.
Stepover: The stepover, also known as radial depth of cut or scallop height, is the distance between each pass of the tool. It determines the width of the tool path and affects the surface finish. A smaller stepover provides a finer finish but may require more passes, while a larger stepover can remove material more quickly but may result in a rougher surface. Experiment with different stepover values to find the optimal balance between productivity and finish quality.
Coolant/Lubrication: Depending on the material being machined, using coolant or lubrication can help dissipate heat, reduce friction and chip welding, and prolong tool life. Some materials, like aluminum, benefit from the use of coolant to prevent chip buildup and improve surface finish. Refer to the manufacturer's recommendations or machining guidelines for specific coolant/lubrication requirements.
Tool Path Strategy: The choice of tool path strategy can also impact the performance of chamfer end mills. Common strategies include conventional milling (climb milling), where the tool rotates against the feed direction, and climb milling, where the tool rotates in the same direction as the feed. Each strategy has its advantages and considerations, such as tool deflection, surface finish, and chip evacuation. Consider the material type, complexity of the part geometry, and machining requirements to determine the optimal tool path strategy.
Chamfer end mills are highly versatile cutting tools and are employed for machining a wide variety of materials. Metals such as aluminum, steel, stainless steel, brass, and copper can all be machined using chamfer end mills. These end mills are useful for producing clean chamfers, countersinking holes, and deburring edges. Plastics such as acrylic, polycarbonate, nylon, and ABS can also be machined using chamfer end mills, as they can provide a clean finished edge without melting or chipping. Additionally, chamfer end mills are frequently used in woodworking, as they are effective for both softwoods and hardwoods. They are also used in composite and ceramic machining, though the cutting tool and parameters must be chosen carefully to avoid delamination and achieve precise results.
It is essential to keep in mind that the selection of the best chamfer end mill and cutting parameters will depend on the material properties, such as hardness, brittleness, and thermal conductivity. Considering these characteristics carefully can ensure that the machining performance is optimized and the tool life is maximized.
Brand Name: SUPAL
Model Number: Chamfer
Place of Origin: Changzhou,Jiangsu
Minimum Order Quantity: 10PCS
Price: To be negotiated
Packaging Details: Each one with plastic pipe, 10pcs per group
Delivery Time: 7-15Days
Payment Terms: T/T , Paypal , Alipay
Supply Ability: 100000000000PCS
Cutting Width: 0.5-2.0mm
Material: Carbide
Product Name: Chamfer End Mill
Shank Diameter: 3-6mm
Coating: TiAlN
Chamfer End Mill Technical Support and Service
The Chamfer End Mill is carefully packaged in a cardboard box and bubble wrap to ensure that the product is protected during transit. The box is labeled to indicate the contents and proper direction of handling. The box is then placed in a corrugated shipping box for added protection.
The Chamfer End Mill is shipped via a reputable carrier that provides tracking information. The customer will be notified with the tracking information once the product has been shipped.
Upon delivery, the customer should inspect the package for any signs of damage or tampering. If there is any damage, the customer should contact the carrier immediately.
