Product Details
Place of Origin: Changzhou,Jiangsu
Brand Name: SUPAL
Certification: ISO9001
Model Number: Chamfer
Payment & Shipping Terms
Minimum Order Quantity: 10PCS
Price: To be negotiated
Packaging Details: Each one with plastic pipe, 10pcs per group
Delivery Time: 7-15Days
Payment Terms: T/T , Paypal , Alipay
Supply Ability: 100000000000PCS
Cutting Edge Diameter: |
4-20mm |
Surface Finish: |
0.2-0.5μm |
Flute Length: |
3-4 Flutes |
Radius: |
0.5-2.0mm |
Application: |
Chamfering |
Helix Angle: |
30-45° |
Overall Length: |
50-100mm |
Coating: |
TiAlN |
Cutting Edge Diameter: |
4-20mm |
Surface Finish: |
0.2-0.5μm |
Flute Length: |
3-4 Flutes |
Radius: |
0.5-2.0mm |
Application: |
Chamfering |
Helix Angle: |
30-45° |
Overall Length: |
50-100mm |
Coating: |
TiAlN |
Carbide chamfer end mills are versatile tools that can be used to create chamfers at various angles. They typically feature multiple flutes, which help in efficient chip evacuation and reduce cutting forces. The cutting edges can be straight or helical, depending on the desired chamfer shape and surface finish. Common chamfer angles include 45 degrees, 60 degrees, and 90 degrees, but custom angles can also be achieved by using specialized tools.
Carbide chamfer end mills come with different coatings and surface treatments to enhance their performance and durability. Common coatings include TiAlN (Titanium Aluminum Nitride), TiCN (Titanium Carbonitride), and TiN (Titanium Nitride). These coatings generally provide increased hardness, heat resistance, and lubricity, resulting in improved tool life and reduced cutting forces.
Carbide chamfer end mills can be used in many different machining techniques, such as plunge chamfering and contour chamfering. They are commonly used to create chamfers on components such as edges of machined parts, slots, holes, and countersinks in industries like aerospace, automotive, mold and die making, precision engineering, and general machining.
When selecting a carbide chamfer end mill, it's important to consider factors such as the required chamfer size and angle accuracy, material to be machined, machine capabilities, and the desired surface finish. Proper tool maintenance is also key to ensuring the longevity and performance of the tool.
Carbide Material: Carbide chamfer end mills are made from solid carbide, which has excellent hardness, wear resistance, and durability. Carbide is ideal for cutting applications as it can withstand the high cutting forces and temperatures generated during chamfering operations.
Versatility: Carbide chamfer end mills come in many designs and configurations to support chamfers of different sizes and angles. Different angled chamfers of 45 degrees, 60 degrees, or custom angles can be created depending on the specific tool design, and this versatility allows for usage across industries and materials.
Precise Machining: Carbide chamfer end mills provide precision chamfering. They are designed with sharp cutting edges and precise geometries to ensure clean and consistent chamfers with tight tolerances, and this is essential when chamfer dimensions need to meet specific requirements.
Improved Efficiency: Carbide chamfer end mills are efficient tools that quickly and effectively create chamfers. Material removal is efficient and manual deburring or secondary operations are reduced, thus saving time and labor costs. Moreover, they can be used in CNC machining centers, enabling automated and high-volume chamfering processes.
Enhanced Surface Finish: Chamfering with a carbide end mill leads to improved surface finish of the machined part. By removing sharp edges and burrs, the chamfered edge provides a smoother transition and a more visually attractive look.
Extended Tool Life: Compared with lower-quality materials, carbide chamfer end mills have extended tool life. Their hardness and wear resistance allows for a longer cutting tool life, which reduces tool changes and improves productivity.
Compatibility with Various Materials: Carbide chamfer end mills are suitable for machining a number of materials, including metals (like steel, aluminum, and stainless steel), plastics, composites, and more. The tool's design and coating may be fine-tuned for specific materials to facilitate performance.
Aluminum is a relatively soft and lightweight material commonly used in various industries. When machining aluminum, higher cutting speeds and feed rates can often be used compared to harder materials. Aluminum has good thermal conductivity, so proper cooling or lubrication should be considered to prevent chip welding and improve chip evacuation. The chip load for chamfering aluminum can be relatively high, resulting in efficient material removal. However, care should be taken to avoid excessive cutting forces that can cause workpiece deformation or tool breakage.
Steel is a common material used in manufacturing and has a wide range of hardness levels. Hardened steels require lower cutting speeds and feed rates due to their increased hardness. Carbide chamfer end mills are typically suitable for machining steel, but it is important to consider the tool's coating and geometry specifically designed for cutting steel. Adequate cooling or lubrication is often necessary to dissipate heat and prolong tool life. The chip load for steel chamfering is generally lower compared to softer materials, and proper chip evacuation is crucial to avoid chip recutting and tool wear.
Stainless steel is known for its high strength, corrosion resistance, and work-hardening characteristics. Machining stainless steel requires lower cutting speeds and feed rates compared to softer materials. The use of specialized coatings or carbide grades designed for stainless steel can enhance tool life. Stainless steel is prone to work hardening, so it is important to manage cutting forces and prevent tool deflection. Adequate cooling or lubrication is essential to control heat generation and minimize tool wear.
Titanium and its alloys are widely used in aerospace and medical industries due to their high strength-to-weight ratio and excellent corrosion resistance. Machining titanium requires low cutting speeds and feed rates to minimize heat and prevent work hardening. Carbide chamfer end mills with specialized geometries and coatings designed for titanium machining are often recommended. Proper cooling or lubrication is essential to manage heat and prevent chip adhesion. Titanium is known for its poor thermal conductivity, so effective chip evacuation is crucial to avoid chip recutting and improve tool life.
Plastics such as acrylics, polycarbonates, and nylon are widely used in various applications. These materials have low hardness and are prone to melting and chip buildup if excessive heat is generated during machining. Higher cutting speeds and feed rates can often be used for plastics to achieve efficient material removal. Proper cooling or lubrication should be considered to prevent melting or chip adhesion. Care should be taken to avoid excessive cutting forces that can cause plastic deformation or poor surface finish.
Brand Name: SUPAL
Model Number: Chamfer
Place of Origin: Changzhou, Jiangsu
Certification: ISO9001
Minimum Order Quantity: 10PCS
Price: To be negotiated
Packaging Details: Each one with plastic pipe, 10pcs per group
Delivery Time: 7-15Days
Payment Terms: T/T , Paypal , Alipay
Supply Ability: 100000000000PCS
Cutting Depth: 0.5-2.0mm
Radius: 0.5-2.0mm
Surface Finish: 0.2-0.5μm
Cutting Edge Diameter: 4-20mm
Flute Length: 3-4 Flutes
V groove router bits, chamfer milling cutter, 60° 90° 120° chamfer end mill for cnc machining
Chamfer End Mill Technical Support and Services
At our company, we provide technical support and services for Chamfer End Mill products. Our team of experts is here to help you troubleshoot any issues you may have with your Chamfer End Mill products. We can provide advice and guidance on installation, operation, maintenance, and repair. We also provide parts replacement and spares when necessary.
In addition, our team is available to answer your questions and provide technical support. We have a dedicated customer service and technical support line that is available to answer your calls and emails. We also have an online portal where customers can log in to submit their queries and receive help from our experienced technicians.
If you need any help or have any questions about your Chamfer End Mill products, please do not hesitate to contact us. Our team is here to help you and ensure your satisfaction with our products.
The chamfer end mill is packaged in a waterproof plastic bag, which is then placed in a cardboard box or a wooden box. A cushioning material like foam is added to the box to protect the end mill from any damages during transit.
For shipping, we use reliable delivery services that will ensure the end mill arrives in its original condition. We also offer tracking services to make sure the end mill arrives at its destination on time.
