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Home > products > Carbide End Mill > Varies Cutting Edge Type Carbide End Mill for Versatile Applications

Varies Cutting Edge Type Carbide End Mill for Versatile Applications

Product Details

Place of Origin: Changzhou,Jiangsu,China

Brand Name: OEM/ODM

Certification: ISO9001

Model Number: CNC Tools

Payment & Shipping Terms

Minimum Order Quantity: 5PCS

Price: To be negotiated

Packaging Details: Single item

Delivery Time: 7-15days

Payment Terms: T/T

Supply Ability: 100000000000PCS

Get Best Price
Highlight:
Helix Angle:
35/38/40/45
Overall Length:
38-200mm
Cutting Direction:
Varies
Material:
Tungsten Steel
Cutting Speed:
Varies
Shape:
End Mill
Cutting Diameter:
D1-20mm
Flute Length:
Varies
Helix Angle:
35/38/40/45
Overall Length:
38-200mm
Cutting Direction:
Varies
Material:
Tungsten Steel
Cutting Speed:
Varies
Shape:
End Mill
Cutting Diameter:
D1-20mm
Flute Length:
Varies
Varies Cutting Edge Type Carbide End Mill for Versatile Applications

Product Description:

Tungsten steel end mills provide a great solution to many machining operations, such as removing material from a workpiece. They are constructed with a cylindrical shank with cutting flutes and cutting edges on the bottom, and can be used to cut through various materials including metals, plastics, and composites. In comparison to traditional high-speed steel end mills, tungsten steel is harder and can handle faster cutting speeds and have a longer tool life.

This type of end mill also offers improved resistance to heat and wear which reduces the chances of tool failure. Available in various types, such as square, ball nose and corner radius, each one is specially designed for different tasks and surface finishes.

However, to get the optimal results with tungsten steel end mills, users must consider factors like the material being machined, the cutting parameters (e.g., cutting speed, feed rate), and desired surface finish. It's essential to select the appropriate tool and machining parameters to maximize tool life.

On the other hand, tungsten steel end mills can be brittle and prone to chipping if used incorrectly. As such, cutting recommendations must be followed and cutting fluids or lubrications should be used to ensure the best results and to prolong tool life.

 

Features:

Tungsten steel end mills, also known as tungsten carbide end mills, offer several advantages compared to other types of end mills, such as those made from high-speed steel (HSS). Here are some of the key advantages:

  • Hardness and Wear Resistance: Tungsten carbide is an extremely hard and wear-resistant material. Tungsten steel end mills exhibit much higher hardness than HSS end mills, allowing them to maintain their cutting edge for longer periods. This results in extended tool life and reduced tool change frequency, improving productivity and reducing downtime.
  • Heat Resistance: Tungsten carbide has excellent heat resistance, enabling tungsten steel end mills to withstand high cutting temperatures. This is particularly important in high-speed machining operations where excessive heat can lead to tool failure. The heat resistance of tungsten steel end mills contributes to their durability and performance in challenging machining applications.
  • Cutting Speed and Efficiency: Due to their hardness and heat resistance, tungsten steel end mills can be operated at higher cutting speeds compared to HSS end mills. This allows for faster material removal rates and increased machining efficiency. The ability to achieve higher cutting speeds can significantly reduce machining time, resulting in improved productivity.
  • Versatility: Tungsten steel end mills are versatile tools that can be used for a wide range of materials and machining applications. They can effectively cut various materials, including metals (steel, stainless steel, aluminum, etc.), plastics, composites, and even hardened materials. This versatility makes tungsten steel end mills suitable for different industries and machining requirements.
  • Surface Finish: Tungsten steel end mills can produce excellent surface finishes on workpieces. The sharp cutting edges and precise geometries of these end mills result in smooth and accurate cuts, minimizing the need for additional finishing operations. This is particularly important in industries where high-quality surface finishes are required, such as aerospace and mold making.
  • Stability and Rigidity: Tungsten steel end mills are known for their stability and rigidity during machining. The rigid construction and high torsional strength of these end mills help to minimize vibration and chatter, ensuring better dimensional accuracy and surface finish. This is especially advantageous when machining complex or intricate geometries.

While tungsten steel end mills offer numerous advantages, it's important to note that they are relatively more brittle than HSS end mills. They should be used with proper cutting parameters and techniques to prevent chipping or breakage. Additionally, tungsten steel end mills are typically more expensive than HSS end mills, but their longer tool life and improved performance often justify the investment in many machining applications.

 

Technical Parameters:

When using tungsten steel end mills, it's essential to consider the appropriate cutting parameters and techniques.

Cutting Speed: The cutting speed is usually measured in meters per minute (m/min) or surface feet per minute (sfm). Higher cutting speeds can be employed compared to HSS end mills due to their superior heat resistance. However, a safe range should be chosen for the specific material to avoid excessive heat generation and potential tool wear.

Feed Rate: The feed rate is the distance the cutting tool advances into the workpiece per revolution and is usually measured in millimeters per tooth (mm/tooth) or inches per tooth (ipt). Selecting the right feed rate helps maintain chip control, reduce tool wear, and avoid excessive tool deflection.

Depth of Cut: The axial depth of the tool's engagement with the workpiece should be balanced with material removal rate and tool life. A shallower depth of cut can reduce cutting forces and heat generation, but a deeper cut can improve productivity. Considering the material and machine tool capabilities is essential when determining the depth of cut.

Coolant/Lubrication: A suitable coolant or lubrication is necessary when machining with tungsten steel end mills. Coolant reduces tool wear, improves surface finish, and helps evacuate chips. Depending on the machining operation, different types of coolants or lubricants can be used.

Tool Path and Machining Strategy: Appropriate tool paths, such as climb milling or conventional milling, help reduce deflection and vibration. Adaptive machining strategies or trochoidal milling optimize chip evacuation and efficiency.

Tool Holder and Machine Rigidity: Ensuring a rigid setup with proper tool holder selection, secure clamping, and adequate machine rigidity is necessary for optimal performance with tungsten steel end mills. This helps minimize vibration, tool deflection, and chatter, leading to better surface finish and dimensional accuracy.

Finally, the cutting parameters and techniques may vary based on the specific material being machined, the machine capabilities, and the machining objectives. Professional guidance from manufacturers as well as cutting data charts can provide insight for selecting the right parameters and techniques for specific applications.

 

Applications:

  • Tungsten steel end mills are widely used in various machining applications across different industries. Some common applications where tungsten steel end mills are utilized include:

    • General Milling: Tungsten steel end mills are commonly used for general milling operations, such as facing, profiling, slotting, and contouring. They can efficiently remove material from a workpiece to achieve the desired shape and dimensions.
    • Metalworking: Tungsten steel end mills are extensively used in metalworking applications. They are suitable for cutting and milling various metals, including steel, stainless steel, aluminum, brass, and cast iron. These end mills are capable of high-speed machining and can maintain their cutting performance even in demanding metalworking operations.
    • Aerospace Industry: In the aerospace industry, tungsten steel end mills are employed for machining components like aircraft parts, engine components, and structural elements. The high hardness and wear resistance of tungsten carbide make these end mills well-suited for the demanding requirements of aerospace machining.
    • Mold and Die Making: Tungsten steel end mills are frequently used in mold and die making applications. They can accurately machine complex shapes and contours on molds and dies, ensuring high precision and surface finish. These end mills are capable of machining hardened tool steels and other tough materials used in mold and die production.
    • Automotive Industry: In the automotive industry, tungsten steel end mills find applications in machining engine components, transmission parts, brake components, and other automotive parts. They can efficiently remove material and create precise features on these components, meeting the stringent tolerances and quality requirements of the automotive sector.
    • Woodworking and Composites: Tungsten steel end mills are also employed in woodworking applications, such as cutting and shaping wooden panels, doors, and furniture components. Additionally, they can be used for machining composite materials, such as fiberglass, carbon fiber, and laminates, commonly found in industries like aerospace, marine, and automotive.
 

Customization:

Welcome to our customized service for Carbide End Mill! Our professional team can provide you with the following services:

  • Brand Name: OEM/ODM
  • Model Number: CNC Tools
  • Place of Origin: Changzhou,Jiangsu,China
  • Certification: ISO9001
  • Minimum Order Quantity: 5PCS
  • Price: To be negotiated
  • Packaging Details: Single item
  • Delivery Time: 7-15days
  • Payment Terms: T/T
  • Supply Ability: 100000000000PCS
  • Cutting Direction: Varies
  • Number of Flutes: 1/2/3/4/5/6/8
  • Cutting Edge Type: Varies
  • Cutting Edge Material: Varies
  • Cutting Speed: Varies

Our Carbide End Mill product line includes various milling cutter, router bits and end mills which can be customized according to your needs.

 

Support and Services:

Carbide End Mill technical support and service includes:

  • Product maintenance and repair services
  • Installation and setup assistance
  • Troubleshooting guidance
  • Technical advice and product information
  • Access to product manuals and instructions
 

Packing and Shipping:

Packaging and Shipping

Carbide End Mill is packaged and shipped according to the following guidelines:

  • Each item is wrapped in protective bubble wrap.
  • The package is then placed into a corrugated box.
  • The box is sealed with packing tape and labeled with the sender's address and the recipient's address.
  • The package is then shipped via the chosen method of delivery.
 

FAQ:

Q: What is Carbide End Mill?
A: Carbide End Mill is a type of CNC tool used for cutting or machining in a variety of materials.
Q: What is the Brand Name?
A: The Brand Name is OEM/ODM.
Q: What is the Model Number?
A: The Model Number is CNC Tools.
Q: What is the Place of Origin?
A: The Place of Origin is Changzhou, Jiangsu, China.
Q: What is the Certification?
A: The Certification is ISO9001.
Q: What is the Minimum Order Quantity?
A: The Minimum Order Quantity is 5PCS.