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Place of Origin: | Changzhou,Jiangsu,China |
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Brand Name: | OEM/ODM |
Certification: | ISO9001 |
Model Number: | CNC Tools |
Minimum Order Quantity: | 5PCS |
Price: | To be negotiated |
Packaging Details: | Single item |
Delivery Time: | 7-15days |
Payment Terms: | T/T |
Supply Ability: | 100000000000PCS |
Helix Angle: | 35/38/40/45 | Overall Length: | 38-200mm |
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Cutting Direction: | Varies | Material: | Tungsten Steel |
Cutting Speed: | Varies | Shape: | End Mill |
Cutting Diameter: | D1-20mm | Flute Length: | Varies |
Tungsten steel end mills provide a great solution to many machining operations, such as removing material from a workpiece. They are constructed with a cylindrical shank with cutting flutes and cutting edges on the bottom, and can be used to cut through various materials including metals, plastics, and composites. In comparison to traditional high-speed steel end mills, tungsten steel is harder and can handle faster cutting speeds and have a longer tool life.
This type of end mill also offers improved resistance to heat and wear which reduces the chances of tool failure. Available in various types, such as square, ball nose and corner radius, each one is specially designed for different tasks and surface finishes.
However, to get the optimal results with tungsten steel end mills, users must consider factors like the material being machined, the cutting parameters (e.g., cutting speed, feed rate), and desired surface finish. It's essential to select the appropriate tool and machining parameters to maximize tool life.
On the other hand, tungsten steel end mills can be brittle and prone to chipping if used incorrectly. As such, cutting recommendations must be followed and cutting fluids or lubrications should be used to ensure the best results and to prolong tool life.
Tungsten steel end mills, also known as tungsten carbide end mills, offer several advantages compared to other types of end mills, such as those made from high-speed steel (HSS). Here are some of the key advantages:
While tungsten steel end mills offer numerous advantages, it's important to note that they are relatively more brittle than HSS end mills. They should be used with proper cutting parameters and techniques to prevent chipping or breakage. Additionally, tungsten steel end mills are typically more expensive than HSS end mills, but their longer tool life and improved performance often justify the investment in many machining applications.
When using tungsten steel end mills, it's essential to consider the appropriate cutting parameters and techniques.
Cutting Speed: The cutting speed is usually measured in meters per minute (m/min) or surface feet per minute (sfm). Higher cutting speeds can be employed compared to HSS end mills due to their superior heat resistance. However, a safe range should be chosen for the specific material to avoid excessive heat generation and potential tool wear.
Feed Rate: The feed rate is the distance the cutting tool advances into the workpiece per revolution and is usually measured in millimeters per tooth (mm/tooth) or inches per tooth (ipt). Selecting the right feed rate helps maintain chip control, reduce tool wear, and avoid excessive tool deflection.
Depth of Cut: The axial depth of the tool's engagement with the workpiece should be balanced with material removal rate and tool life. A shallower depth of cut can reduce cutting forces and heat generation, but a deeper cut can improve productivity. Considering the material and machine tool capabilities is essential when determining the depth of cut.
Coolant/Lubrication: A suitable coolant or lubrication is necessary when machining with tungsten steel end mills. Coolant reduces tool wear, improves surface finish, and helps evacuate chips. Depending on the machining operation, different types of coolants or lubricants can be used.
Tool Path and Machining Strategy: Appropriate tool paths, such as climb milling or conventional milling, help reduce deflection and vibration. Adaptive machining strategies or trochoidal milling optimize chip evacuation and efficiency.
Tool Holder and Machine Rigidity: Ensuring a rigid setup with proper tool holder selection, secure clamping, and adequate machine rigidity is necessary for optimal performance with tungsten steel end mills. This helps minimize vibration, tool deflection, and chatter, leading to better surface finish and dimensional accuracy.
Finally, the cutting parameters and techniques may vary based on the specific material being machined, the machine capabilities, and the machining objectives. Professional guidance from manufacturers as well as cutting data charts can provide insight for selecting the right parameters and techniques for specific applications.
Tungsten steel end mills are widely used in various machining applications across different industries. Some common applications where tungsten steel end mills are utilized include:
Welcome to our customized service for Carbide End Mill! Our professional team can provide you with the following services:
Our Carbide End Mill product line includes various milling cutter, router bits and end mills which can be customized according to your needs.
Carbide End Mill technical support and service includes:
Carbide End Mill is packaged and shipped according to the following guidelines: