Product Details
Place of Origin: Changzhou,Jiangsu,China
Brand Name: OEM/ODM
Certification: ISO9001
Model Number: CNC Tools
Payment & Shipping Terms
Minimum Order Quantity: 5PCS
Price: To be negotiated
Packaging Details: Single item
Delivery Time: 7-15days
Payment Terms: T/T
Supply Ability: 100000000000PCS
Coating: |
AlTiN, TiAIN, Naco,Tin,DLC,Customized |
Material: |
Tungsten Steel |
Cutting Edge Geometry: |
Varies |
Shank Diameter: |
Varies |
Shape: |
End Mill |
Cutting Edge Material: |
Varies |
Overall Length: |
38-200mm |
Feed Rate: |
Varies |
Coating: |
AlTiN, TiAIN, Naco,Tin,DLC,Customized |
Material: |
Tungsten Steel |
Cutting Edge Geometry: |
Varies |
Shank Diameter: |
Varies |
Shape: |
End Mill |
Cutting Edge Material: |
Varies |
Overall Length: |
38-200mm |
Feed Rate: |
Varies |
Tungsten steel end mills are commonly used in machining operations to remove material from a workpiece. They are capable of cutting various materials, including metals, plastics, and composites. The end mill consists of a cylindrical shank with cutting flutes along its length and a cutting edge at the bottom. The number and configuration of the flutes can vary depending on the specific application.
The tungsten carbide material used in the end mill provides several advantages over traditional high-speed steel (HSS) end mills. It offers higher hardness, allowing for faster cutting speeds and longer tool life. Tungsten carbide is also more resistant to heat and wear, reducing the likelihood of tool failure and the need for frequent tool changes.
Tungsten steel end mills are available in various types, such as square end mills, ball nose end mills, and corner radius end mills, among others. Each type has specific geometries designed for different machining tasks and surface finishes.
When using a tungsten steel end mill, it's important to consider factors like the material being machined, the cutting parameters (e.g., cutting speed, feed rate), and the desired surface finish. Proper tool selection and machining parameters contribute to achieving optimal results and maximizing tool life.
It's worth noting that while tungsten steel end mills offer excellent performance for many machining applications, they can be brittle and prone to chipping if used improperly. Therefore, it's important to follow recommended cutting guidelines and use appropriate cutting fluid or lubrication to dissipate heat and prolong tool life.
Tungsten steel end mills, also known as tungsten carbide end mills, offer several advantages compared to other types of end mills, such as those made from high-speed steel (HSS). Here are some of the key advantages:
Tungsten carbide is an extremely hard and wear-resistant material. Tungsten steel end mills exhibit much higher hardness than HSS end mills, allowing them to maintain their cutting edge for longer periods. This results in extended tool life and reduced tool change frequency, improving productivity and reducing downtime.
Tungsten carbide has excellent heat resistance, enabling tungsten steel end mills to withstand high cutting temperatures. This is particularly important in high-speed machining operations where excessive heat can lead to tool failure. The heat resistance of tungsten steel end mills contributes to their durability and performance in challenging machining applications.
Due to their hardness and heat resistance, tungsten steel end mills can be operated at higher cutting speeds compared to HSS end mills. This allows for faster material removal rates and increased machining efficiency. The ability to achieve higher cutting speeds can significantly reduce machining time, resulting in improved productivity.
Tungsten steel end mills are versatile tools that can be used for a wide range of materials and machining applications. They can effectively cut various materials, including metals (steel, stainless steel, aluminum, etc.), plastics, composites, and even hardened materials. This versatility makes tungsten steel end mills suitable for different industries and machining requirements.
Tungsten steel end mills can produce excellent surface finishes on workpieces. The sharp cutting edges and precise geometries of these end mills result in smooth and accurate cuts, minimizing the need for additional finishing operations. This is particularly important in industries where high-quality surface finishes are required, such as aerospace and mold making.
Tungsten steel end mills are known for their stability and rigidity during machining. The rigid construction and high torsional strength of these end mills help to minimize vibration and chatter, ensuring better dimensional accuracy and surface finish. This is especially advantageous when machining complex or intricate geometries.
While tungsten steel end mills offer numerous advantages, it's important to note that they are relatively more brittle than HSS end mills. They should be used with proper cutting parameters and techniques to prevent chipping or breakage. Additionally, tungsten steel end mills are typically more expensive than HSS end mills, but their longer tool life and improved performance often justify the investment in many machining applications.
When using tungsten steel end mills, it is important to consider the appropriate cutting parameters and techniques to achieve optimal results and maximize tool life. Here are some common considerations to bear in mind:
Cutting Speed: The cutting speed is the surface speed of the cutting tool and is typically measured in meters per minute (m/min) or surface feet per minute (sfm). For tungsten steel end mills, higher cutting speeds can be employed compared to HSS end mills due to their superior heat resistance. However, the cutting speed should be within the recommended range for the specific material being machined in order to avoid excessive heat generation and potential tool wear.
Feed Rate: The feed rate is the distance the cutting tool advances into the workpiece per revolution and is usually measured in millimeters per tooth (mm/tooth) or inches per tooth (ipt). The feed rate should be chosen based on the material being machined, the tool diameter, and the desired cutting forces. A proper feed rate helps maintain chip control, reduces tool wear, and prevents excessive tool deflection.
Depth of Cut: The depth of cut refers to the axial depth of the tool's engagement with the workpiece. It is important to choose an appropriate depth of cut that balances material removal rate and too life. A shallow depth of cut can reduce cutting forces and heat generation, while a deeper cut can increase productivity but may lead to higher cutting forces and tool wear. It is essential to consider the specific material and the capabilities of the machine tool when determining the depth of cut.
Coolant/Lubrication: Using a suitable coolant or lubrication is crucial when machining with tungsten steel end mills. Coolant helps dissipate heat generated during cutting, prolongs tool life, and improves surface finish. It also aids in chip evacuation and reduces the risk of built-up edge formation. Depending on the machining operation and material being machined, different types of coolants or lubricants, such as water-soluble oils or cutting fluids, may be used.
Tool Path and Machining Strategy: The tool path and machining strategy can have a significant impact on the performance and tool life of tungsten steel end mills. Using appropriate tool paths, such as climb milling or conventional milling, can help minimize tool deflection and vibration. Employing adaptive machining strategies or trochoidal milling can optimize tool engagement and chip evacuation, enhancing efficiency and reducing wear.
Tool Holder and Machine Rigidity: The rigidity and stability of the tool holder and machine tool are vital for achieving optimal performance with tungsten steel end mills. A rigid setup helps minimize vibration, tool deflection, and chatter, leading to better surface finish and dimensional accuracy. It is essential to ensure proper tool holder selection, secure clamping, and adequate machine rigidity when using tungsten steel end mills.
It should be noted that the cutting parameters and techniques can vary depending on the specific material being machined, the machine tool capabilities, and the desired machining objectives. Manufacturers' recommendations, cutting data charts, and consulting with tooling experts can provide valuable guidance for selecting appropriate cutting parameters and techniques for specific applications.
Tungsten steel end mills are widely used in various machining applications across different industries. Some common applications where tungsten steel end mills are utilized include:
Customized Carbide End Mill is available from OEM/ODM, by CNC tools. It is certified with ISO9001, with a minimum order quantity of 5PCS. The price of the product can be negotiated. It is sold in single item package, and the delivery time is 7-15days. Payment terms are T/T. The supply ability is 100000000000PCS. The flute length and cutting edge type and geometry vary. The shape is end mill and the coating can be AlTiN, TiAIN, Naco,Tin,DLC, or customized. It is perfect for router bits and milling cutter.
We offer technical support and services for Carbide End Mill products. Our experienced team of professionals can provide you with the help you need to ensure the best performance of your product.
Our technical support and services are designed to help you get the most out of your Carbide End Mill product. We are dedicated to providing you with the highest quality customer service and technical support.
Carbide End Mills are packaged and shipped in a safe and reliable manner. The packaging is designed to protect the product from any external damage and to ensure that it arrives in perfect condition. The materials used for packaging include cardboard, bubble wrap, and plastic. The items are also secured with tape to prevent movement during transport. The shipping is done via a reliable carrier, such as FedEx, UPS, or USPS, and all packages are tracked to ensure safe delivery.
